Effect of Multi-hole Configuration on Film Cooling Effectiveness

Document Type : Research Article

Authors

1 Faculty of Mechanical Engineering, Semnan University, Semnan, Iran

2 University Complex of Aerospace Engineering, Malek Ashtar University of Technology, Tehran, Iran

Abstract

A numerical study is performed to investigate the effects of shaped multi-hole on film cooling effectiveness over a flat plate. Hence a single cylindrical film cooling hole with 11.1 mm diameter is replaced with the shaped multi-hole (14 holes with 2.97 mm diameter) while maintaining constant blowing ratio. Numerical simulations are performed at a fixed density ratio of 1.6, length-to-diameter of 4 and an inclined angle of 35o. Two configurations of hook and fan shapes are considered for multi-hole. The control-volume method with a semi-implicit method for pressure linked equations-consistent algorithm has been used to solve the steady-state Reynolds-averaged Navier–Stokes equations. The k-ε model is applied for modeling the turbulent flow and heat transfer field. It is found that replacing a single hole with the shaped multi-hole leads to a considerable increase in the film cooling effectiveness in both axial and lateral directions. Results of the present study show that for blowing ratio of 0.6, the hook shape and fan shape configurations of multi-hole, provide a higher area-averaged film cooling effectiveness by 48% and 58.2% more than the single hole respectively.

Keywords

Main Subjects


[1] Han, J. C., Dutta, S., Ekkad, S., 2013. Gas turbine heat transfer and cooling technology, second ed., Taylor &
Francis, New York.
[2] Fric, T. F., Roshko, A., 1974. “Vortical structure in the wake of a transverse jet”. Journal of Fluid Mechanics, 279, pp. 1-47.
[3] Bidan, G. F., 2013. “Mechanistic analysis and reduced order modeling of forced film cooling flows”. Louisiana State University.
[4] Asghar, F. H., Hyder, M. J., 2011. “Computational study of film cooling from single and two staggered rows of novel semi-circular holes including coolant plenum”. Energy Conversion and Management, 52, pp. 329–334.
[5] Miao, J. M., Wu, C. Y., 2006. “Numerical approach to hole shape effect on film cooling effectiveness over flat plate including internal impingement cooling chamber”. International Journal of Heat and Mass Transfer, 49, pp. 919–938.
[6] Leedom, D. H., Acharya, S., 2008. “Large eddy simulation of film cooling flow field from cylindrical and shaped holes”. ASME Turbo Expo, Paper No. GT2008-51009, June 9–13, Berlin, Germany.
[7] Baheri, S., Alavi Tabrizi, S. P., Jubran, B. A., 2008. “Film cooling effectiveness from trenched shaped and compound holes”. Heat and Mass Transfer, 44, pp. 989–998.
[8] P.H.D thesis, Yiping Lu, 2007. “Effect of hole configurations on film cooling from cylindrical inclined holes for the application to gas turbine blades”. P.H.D thesis, Louisiana State University and Agricultural and Mechanical College.
[9] Laveau, B., Abhari, R. S., 2010. “Influence of flow structure on shaped hole film cooling performance”. ASME Paper, GT-23032.
[10] Gao, Z., Han, J. C., 2009. “Influence of film-hole shape and angle on showerhead film cooling using PSP technique”. Journal of Heat Transfer, 131, pp. 1-11.
[11] Feng Zhang, Xinjun Wang, Jun Li, 2016. “The effects of upstream steps with unevenly spanwise distributed height on rectangular hole film cooling performance”. International Journal of Heat and Mass Transfer, 102, pp. 1209–1221.
[12] Abdala, A. M. M., Elwekeel, F. N. M., Huang, D., 2016. “Film cooling effectiveness and flow structures for novel upstream steps”. Applied Thermal Engineering, 105, pp. 397-410.
[13] Ely, M. J., Jubran, B. A., 2008. “A numerical study on increasing film cooling effectiveness through the use of sister holes”. ASME Paper, GT-50366.
[14] Heidmann, J. D., 2008. “A numerical study of Anti-Vortex film cooling designs at high blowing ratio”. ASME Paper, GT-50845.
[15] Timothy W. Repko, Andrew C. Nix, Can Uysal S., Andrew T. Sisler, 2016. “Flow visualization of multi-Hole film-Cooling flow under varying free stream turbulence levels”. 4, pp. 13-29.
[16] Kuldeep Singh, Premachandran, B., Ravi, M. R., 2017. “Experimental and numerical studies on film cooling with reverse/backward coolant injection”. International Journal of Thermal Sciences, 111, pp. 390-408.
[17] Yuzhen Lin, Bo Song, Bin Li and Gaoen Lin, 2006. “Measured film cooling effectiveness of three multihole patterns”. Journal of Heat Transfer, 128, pp. 192-197.
[18] Ai, W., Fletcher, T. H., 2012. “Computational analysis of conjugate heat transfer and particulate deposition on a high pressure turbine vane”. ASME Journal of Turbomachinery, 134, 041020.
[19] Cun-liang, L., Hui-ren, Z., Zong-wei, Z., Du-chun, X., 2012. “Experimental investigation on the leading edge film cooling of cylindrical and laid-back holes with different hole pitches”. International Journal of Heat and Mass Transfer, 55, pp. 6832-6845.
[20] Yang Chengfenga, Zhang Jingzhou, 2012. “Influence of multi-hole arrangement on cooling film development”. Chinese Journal of Aeronautics, 25, pp. 182-188.
[21] Roy, S., 2000. “Numerical investigation of the blade cooling effect generated by multiple jets issuing at an angle into an incompressible horizontal crossflow”. Numerical Heat Transfer, Part A 28, pp. 701–718.
[22] Zhongran Chi, Jing Ren, Hongde Jiang, Shusheng Zang, 2016. “Geometrical optimization and experimental validation of a tripod film cooling hole with asymmetric side holes”. Journal of Heat Transfer, 138, pp. 061701.
[23] Schmidt, D. L., Sen, B., Bogard, D. G., 1996. “Film cooling with compound angle holes: adiabatic effectiveness”. Journal of Turbomachinery, 118, pp. 807–813.
[24] Majumdar, S., Rodi, W., Zhu, J., 1992. “Three-dimensional finite volume method for incompressible flows with complex boundaries”. Journal of Fluids Engineering, 114, pp. 496–503.
[25] ANSYS Inc. 2014. ANSYS FLUENT user’s guide, ANSYS FLUENT 16.0.0, Cononsburg, PA, USA.
[26] Acharya, S., 1999. “Large eddy simulations and turbulence modeling for film cooling”. NACA report, 1999-209310.
[27] Walters, D. K., Leylek, J. H., 2000. “A detailed analysis of film-cooling physics: Part I-Streamwise injection with cylindrical holes”. ASME Journal of Turbomachinery, 122, pp. 102–112.
[28] Leylek, J. H., Zerkle, R. D., 1994. “Discrete-jet film cooling: a comparison of computational results with experiments”. ASME Journal of Turbomachinery, 113, pp. 358–368.
[29] Haven, B. A., Kurosaka, M., 1997. “Kidney and anti-kidney vortices in crossflow jets”. Journal of Fluid Mechanic, 352, pp. 27–64.