Application of alumina/graphene nanocomposite to enhance the surface quality of Al7175-T74 specimens

Document Type : Research Article

Authors

1 Faculty of Mechanical Engineering, Urmia University of Technology, Urmia, Iran

2 Faculty of Chemical Engineering, Urmia University of Technology, Urmia, Iran

Abstract

The burnishing process is one of the non-removal finishing processes, which is employed to enhance surface quality, corrosion property, and surface microhardness. In this study, the dry burnishing process was performed on the surface of Al7175-T74 specimens. Furthermore, nanofluid containing alumina/graphene nanocomposite was employed to perform the Nano burnishing process on the same specimens. The results show that the arithmetic surface roughness parameter in nanofluid burnished samples is decreased by approximately 0.277 , 0.233  and 0.345  for the penetration depths of 0.2, 0.3, and 0.4mm compared to those of dry burnishing process. Moreover, microhardness values in Nano and dry burnishing processes are directly related to the penetration depth parameter. The results reveal that the values of microhardness for the nanofluid burnished samples with four penetration depths of 0.2, 0.3, 0.4, and 0.5 mm are increased about 3, 28, 42, and 39 Vickers comparing to those values of the dry burnishing process. The results prove that the minimum surface roughness and maximum microhardness values can be reached in Nano and dry roller burnishing processes at the penetration depth of 0.4 mm.  Eventually, analyzing elements distribution on the surface of burnished aluminum alloy specimens confirm that the alumina/graphene nanocomposite is embedded in the burnished surfaces during Nano burnishing process.

Keywords

Main Subjects


[1] M. El-Khabeery, M. El-Axir, Experimental techniques for studying the effects of milling roller-burnishing parameters on surface integrity, International Journal of machine tools and manufacture, 41(12) (2001) 1705-1719.
[2] S. Sattari, A. Atrian, Investigation of deep rolling effects on the fatigue life of Al–SiC nanocomposite, Materials Research Express, 5(1) (2018) 015052.
[3] B. Buldum, S. Cagan, Study of ball burnishing process on the surface roughness and microhardness of AZ91D alloy, Experimental Techniques, 42(2) (2018) 233-241.
[4] H. Luo, J. Liu, L. Wang, Q. Zhong, Investigation of the burnishing process with PCD tool on non-ferrous metals, The International Journal of Advanced Manufacturing Technology, 25(5-6) (2005) 454-459.
[5] D.S. Rao, H.S. Hebbar, M. Komaraiah, U. Kempaiah, Investigations on the effect of ball burnishing parameters on surface hardness and wear resistance of HSLA dual-phase steels, Materials and Manufacturing processes, 23(3) (2008) 295-302.
[6] M.S. John, N. Banerjee, K. Shrivastava, B. Vinayagam, Optimization of roller burnishing process on EN-9 grade alloy steel using response surface methodology, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 39(8) (2017) 3089-3101.
[7] S. Randjelovic, B. Tadic, P.M. Todorovic, D. Vukelic, D. Miloradovic, M. Radenkovic, C. Tsiafis, Modelling of the ball burnishing process with a high-stiffness tool, The International Journal of Advanced Manufacturing Technology, 81(9-12) (2015) 1509-1518.
[8] W.B. Saï, J. Lebrun, Influence of finishing by burnishing on surface characteristics, Journal of Materials Engineering and Performance, 12(1) (2003) 37-40.
[9] B. Sachin, S. Narendranath, D. Chakradhar, Sustainable diamond burnishing of 17-4 PH stainless steel for enhanced surface integrity and product performance by using a novel modified tool, Materials Research Express, 6(4) (2019) 046501.
[10] B. Sachin, S. Narendranath, D. Chakradhar, Effect of working parameters on the surface integrity in cryogenic diamond burnishing of 17-4 PH stainless steel with a novel diamond burnishing tool, Journal of Manufacturing Processes, 38 (2019) 564-571.
[11] S. Ebeid, T. Ei-Taweel, Surface improvement through hybridization of electrochemical turning and roller burnishing based on the Taguchi technique, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 219(5) (2005) 423-430.
[12] H. Luo, J. Liu, L. Wang, Q. Zhong, The effect of burnishing parameters on burnishing force and surface microhardness, The International Journal of Advanced Manufacturing Technology, 28(7-8) (2006) 707-713.
[13] I. Ozkul, Ball burnishing process effects on surface roughness for Al 6013 alloy, Turkish Journal of Engineering, 3(1) (2019) 9.
[14] S. Khalilpourazary, J. Salehi, How alumina nanoparticles impact surface characteristics of Al7175 in roller burnishing process, Journal of Manufacturing Processes, 39 (2019) 1-11.
[15] S. Khalilpourazary, S. Meshkat, Investigation of the effects of alumina nanoparticles on spur gear surface roughness and hob tool wear in hobbing process, The International Journal of Advanced Manufacturing Technology, 71(9-12) (2014) 1599-1610.
[16] B. Mills, Machinability of engineering materials, Springer Science & Business Media, 2012.
[17] J.G. Kaufman, Introduction to aluminum alloys and tempers, ASM international, 2000.
[18] U.G.-T.M.P. PROCESU, Use of grey based Taguchi method in ball burnishing process for the optimization of surface roughness and microhardness of AA 7075 aluminum alloy, Materiali in tehnologije, 44(3) (2010) 129-135.
[19] S. Said, S. Mikhail, M. Riad, Recent processes for the production of alumina nano-particles, Materials Science for Energy Technologies, 3 (2020) 344-363.
[20] Z. Ma, X. Zhao, Q. Tang, Z. Zhou, Computational prediction of experimentally possible g-C3N3 monolayer as hydrogen purification membrane, international journal of hydrogen energy, 39(10) (2014) 5037-5042.
[21] T. Huang, Y. Xin, T. Li, S. Nutt, C. Su, H. Chen, P. Liu, Z. Lai, Modified graphene/polyimide nanocomposites: reinforcing and tribological effects, ACS applied materials & interfaces, 5(11) (2013) 4878-4891.
[22] J. Wang, Z. Li, G. Fan, H. Pan, Z. Chen, D. Zhang, Reinforcement with graphene nanosheets in aluminum matrix composites, Scripta Materialia, 66(8) (2012) 594-597.
[23] R. Jiang, H. Zhu, Y. Fu, S. Jiang, E. Zong, J. Yao, Photocatalytic decolorization of Congo red wastewater by magnetic ZnFe2O4/graphene nanosheets composite under simulated solar light irradiation, Ozone: Science & Engineering, 42(2) (2020) 174-182.
[24] N.N.M. Zorkipli, N.H.M. Kaus, A.A. Mohamad, Synthesis of NiO nanoparticles through sol-gel method, Procedia chemistry, 19 (2016) 626-631.
[25] S. Pourmand, M. Abdouss, A. Rashidi, Preparation of nanoporous graphene via nanoporous zinc oxide and its application as a nanoadsorbent for benzene, toluene and xylenes removal, International Journal of Environmental Research, 9(4) (2015) 1269-1276.
[26] E. Klyatskina, A. Borrell, E. Grigoriev, A. Zholnin, M. Salvador, V. Stolyarov, Structure features and properties of graphene/Al 2 O 3 composite, J. Ceram. Sci. Technol, 9 (2018) 215-224.
[27] X. Liu, Y.C. Fan, Q. Feng, L.J. Wang, W. Jiang, Preparation of graphene nanosheet/alumina composites, in:  Materials Science Forum, Trans Tech Publ, 2013, pp. 534-538.
[28] A.K. Sharma, A.K. Tiwari, A.R. Dixit, Progress of nanofluid application in machining: a review, Materials and Manufacturing Processes, 30(7) (2015) 813-828.
[29] D.E. ISO, Geometrical Product Specifications (GPS)—Surface Texture: Profile Method: Rules and Procedures for the Assessment of Surface Texture,  (1996).
[30] E. ASTM, 92: 2003: Standard Test Method for Vickers Hardness of Metallic Materials, ASTM International,  (2006).
[31] J. Maximov, A. Anchev, G. Duncheva, N. Ganev, K. Selimov, Influence of the process parameters on the surface roughness, micro-hardness, and residual stresses in slide burnishing of high-strength aluminum alloys, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 39(8) (2017) 3067-3078.
[32] A.D. Moghadam, E. Omrani, P.L. Menezes, P.K. Rohatgi, Mechanical and tribological properties of self-lubricating metal matrix nanocomposites reinforced by carbon nanotubes (CNTs) and graphene–a review, Composites Part B: Engineering, 77 (2015) 402-420.
[33] L.-Y. Lin, D.-E. Kim, W.-K. Kim, S.-C. Jun, Friction and wear characteristics of multi-layer graphene films investigated by atomic force microscopy, Surface and Coatings Technology, 205(20) (2011) 4864-4869.
[34] S.F. Bartolucci, J. Paras, M.A. Rafiee, J. Rafiee, S. Lee, D. Kapoor, N. Koratkar, Graphene–aluminum nanocomposites, Materials Science and Engineering: A, 528(27) (2011) 7933-7937.
[35] A.A. Balandin, S. Ghosh, W. Bao, I. Calizo, D. Teweldebrhan, F. Miao, C.N. Lau, Superior thermal conductivity of single-layer graphene, Nano letters, 8(3) (2008) 902-907.
[36] L.S. Walker, V.R. Marotto, M.A. Rafiee, N. Koratkar, E.L. Corral, Toughening in graphene ceramic composites, ACS nano, 5(4) (2011) 3182-3190.
[37] M. Liu, C. Chen, J. Hu, X. Wu, X. Wang, Synthesis of magnetite/graphene oxide composite and application for cobalt (II) removal, The Journal of Physical Chemistry C, 115(51) (2011) 25234-25240.