Experimental and Numerical Study on the Accuracy Residual Stress Measurement by Incremental Ring-Core Method

Document Type : Research Article

Authors

Faculty of Mechanical Engineering, University of Kashan, Kashan, Iran

Abstract

In this study, the calibration constants of incremental step method have been determined by finite element analysis to calculate the residual stresses by the ring-core method. The calibration coefficients have been determined by simulation the uniaxial and biaxial loading. It is indicated that the loading approach has not effect on the calibration constants and they are unique. The uniaxial condition has been used to determine the calibration coefficients in the experimental method. To verify the determined constants, the calibration factors have been used to calculate the residual stresses in the case of uniform and non-uniform residual stresses. The axial and biaxial conditions have been studied and the results are in good accordance with applied stresses in simulations. In the uniaxial loading the measured residual stresses in finite element model completely accommodated by the applied stresses and presented formula and calibration constants determined the direction of the maximum principal stress by clearance less than 0.7%. Clearance of the measures stresses and applied stresses in the non-uniform case was about 1 %. An experimental test has been used to show the effectiveness of the obtained calibration coefficient by finite element analysis. Also, it is indicated that the results of the experimental test are satisfactory.

Keywords

Main Subjects


[1] European Standard, prEN 13674-1, Railway Applications-Track-Rail , Part 1: Vignole railway rails 46 kg/m and above, Nov. 2002.
[2] M. Sedighi, M. Honarpisheh, Experimental study of through-depth residual stress in explosive welded Al–Cu–Al multilayer, Materials & Design 37 (2012) 577-581.
[3] M. Sedighi, M. Honarpisheh, Investigation of cold rolling influence on near surface residual stress distribution in explosive welded multilayer, Strength of Materials 44(6) (2012), 693-698.
[4] M. Honarpisheh, E. Haghighat, M. Kotobi, Investigation of residual stress and mechanical properties of equal channel angular rolled St12 strips, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications (2016) https://doi.org/10.1177/1464420716652436.
[5] M. Kotobi, M. Honarpisheh, Uncertainty analysis of residual stresses measured by slitting method in equal-channel angular rolled Al-1060 strips, The Journal of Strain Analysis for Engineering Design 52(2) (2017), 83-92.
[6] M. Kotobi, M. Honarpisheh, Experimental and numerical investigation of through-thickness residual stress of laser-bent Ti samples, The Journal of Strain Analysis for Engineering Design 52(6) (2017) 347-355.
[7] M. Kotobi, M. Honarpisheh,Through-depth residual stress measurement of laser bent steel–titanium bimetal sheets, The Journal of Strain Analysis for Engineering Design 53(3) (2018) 130-140.
[8] I. Alinaghian, M. Honarpisheh, S. Amini, The influence of bending mode ultrasonic-assisted friction stir welding of Al-6061-T6 alloy on residual stress, welding force and macrostructure, The International Journal of Advanced Manufacturing Technology 95 (5-8) (2018) 2757-2766.
[9] I. Alinaghian, S. Amini, M. Honarpisheh, Residual stress, tensile strength, and macrostructure investigations on ultrasonic assisted friction stir welding of AA 6061-T6, The Journal of Strain Analysis for Engineering Design 53(7) (2018) 494-503.
[10] ASTM E837 − 13a. Standard Test Method for Determining Residual Stresses by the Hole-Drilling Strain-Gage Method, (2013).
[11] M. Barsanti, M. Beghini,C. Santus, A. Benincasa,L. Bertelli, Integral method coefficients and regularization procedure for the ring-core residual stress measurement technique, Advanced Materials Research 996 (2014) 331-336.
[12] M. A. Moazam, M. Honarpisheh, Residual Stresses Measurement in UIC 60 Rail by Ring-Core Method and Sectioning Technique, Amirkabir Journal of Science & Research Mechanical Engineering 2(1) ( 2017) 99-106.
[13] F. Mendaa, P. Šarga, T. Lipták, F. Trebuna, Comparison of different simulation approaches in ring-core method, American Journal of Mechanical Engineering 2(7) (2014) 258-261.
[14] A. Misra, H. A. Peterson, Examination of the ring method for determination of residual stresses, Experimental Mechanics 21(7) (1981) 268-272.
[15] S. Keil, Experimental determination of residual stresses with the ring-core method and an on line measuring, Experimental Technique 16(5) (1992) 17-24.
[16] J. Vaclavik, O. Weinberg, P. Bohdan, J. Jankovec and S. Holy, Evaluation of Residual Stresses using Ring Core Method, 14th International Conference on Experimental Mechanics (2010) 1-10.
[17] A. Civin, M. Vlk, Analysis of Calibration Coefficients for Incremental Strain Method Used for Residual Stress Measurement by Ring-Core Method, Applied Mechanics (2010) 25–28.
[18] K.P. Milbradt, Ring-method Determination of Residual Stresses, Proc. SESA Sw’ng Meeting, Cleveland (1950) 63- 74.
[19] Tokyo Sokki KenkyujoCo, Ltd., TML Strain gage cataloge, Accessed on 1 Aguest 2016; http://www.tml.jp/e.
[20] A. Civin, M. Vlk, Determination of principal residual stresses’ directions by incremental strain method, Applied and Computational Mechanics 5 (2011) 5–14.
[21] A. Ajovalasit, G. Petrucci,B. Zuccarello, Determination of nonuniform residual stresses using the Ring-Core method, Journal of Engineering Materials and Technology 118( 2) (1996) 224-228.
[22] M. Barsanti, M. Beghini, C. Santus, A. Benincasa, L. Bertelli, Integral method coefficients for the ring-core technique to evaluate non-uniform residual stresses, The Journal of Strain Analysis for Engineering Design 53(4) (2018) 210-224.